The Almalyk copper concentrate plant in Uzbekistan features 100 buildings and the world’s second-largest ball mills, producing 60 million tons of ore annually. Located on a mountain with old tailings deposits, the project presented large-scale excavation works and over 100,000 tons of steel. Renaissance Heavy Industries faced challenges that previous, manual methods and third-party software could not accommodate. They needed to establish a connected data environment and implement collaborative 3D workflows.

They selected SYNCHRO to perform collaborative modeling, clash detection, and construction simulation to coordinate building design, define excavation works, extract bills of quantity, and estimate construction works. Using Bentley applications for model verification and data extraction saved 80% in time and optimized scheduling and construction sequencing for a 5% to 7% increase in ROI. The digital twin solution improved productivity, avoiding 25% of rework. They will integrate equipment tracking and monitoring devices into the digital twin for web-based asset management and maintenance. 

Project Playbook: LumenRT, PLAXIS, SYNCHRO 4D

Chorus Life is a futuristic digital village that features a 6,500-capacity arena, a spa, a medical center, a sky-jogging track, a 110-room hotel, and 80 housing units. The project adopts advanced technologies aimed at reducing consumption and the environmental footprint while pioneering a global system model (GSM) platform for urban developments. Impresa Percassi faced coordination, planning, and management challenges integrating data and disciplines into a dynamic digital twin to serve as the basis for the GSM.

They selected SYNCHRO 4D to generate a 4D model that helped plan over 7,000 activities, providing detailed planning and optimized coordinating and scheduling works, which minimized clashes and increased performance. Creating a digital twin prior to on-site construction will reduce construction costs and advance property management while intelligently processing data for predictive maintenance and lifecycle management. The initiative is a model for digitally integrating residences, services, and public spaces, modernizing urban planning standards for increased safety, productivity, and sustainability. 

Project Playbook: SYNCHRO 4D, SYNCHRO Control

Climate Pledge Arena is Seattle’s redevelopment initiative for a sports and entertainment facility to be constructed under the historic, 44-million-ton roof originally built for the 1962 Seattle World Fair. Mortenson was tasked with demolishing the exiting arena, preserving the iconic roof and façade, excavating 640,000 cubic yards of soil, and constructing the world’s first net-zero arena. They faced site limitations, as well as material transport and installation challenges to coordinate the complex, schedule-driven project. Therefore, they needed comprehensive 4D modeling technology.

Already familiar with SYNCHRO, they used SYNCHRO 4D’s construction simulation to visually monitor site works and communicate the demolition, excavation, and building sequence, providing schedule transparency throughout the project at all levels. Using the model eliminated the need for in-person review meetings and helped the team make critical decisions in real time. The 4D digital solution allowed them to leverage collaborative BIM workflows, verify multiple design changes, and determine construction sequencing, improving cost efficiency. 

Project Playbook: SYNCHRO 4D, SYNCHRO Field

Set to be the world’s tallest modular-built high-rise development, this residential building being developed in London will feature a 49-story tower and 34-story tower with basements, comprising a total of 937 units, a café, and common areas. Tantek 4D was hired to create a 4D model and test construction sequencing and constructability, ensuring a robust schedule and complete 3D models. Faced with multisourced models, they required interoperable 4D modeling technology and realized that their previous third-party software lacked model interoperability and visualization capabilities. 

They selected SYNCHRO to coordinate all models for 4D simulation and digital visualization, enhancing communication and clarity of the construction plan, which will increase productivity by 15%, reduce accidents by 10%, and shorten the project duration by 15%. The 4D visual model accelerated approval time by 50% compared to traditional 2D communication models. Bentley’s digital construction planning solution enabled them to accurately sequence the installation of 2,000 modular units on both tower blocks. 

Project Playbook: SYNCHRO 4D

KTIL240 is a redevelopment project that is part of a transformation process to modernize Hong Kong’s Kwun Tong. The project features a four-story car park, an 11-story shopping facility, two 22-story commercial towers, and a well-designed, green landscape area, creating a healthy and harmonious working and living environment. A top-down construction method was adopted to reduce the construction period; however, it severely limited coordination time before commencing on-site works. The construction team needed interoperable 4D construction simulation and management technology to ensure optimal planning and execution.

They selected SYNCHRO 4D to integrate multisourced models and generate virtual construction sequencing and a logistical planning model in a flexible environment. The integrated digital platform streamlined communication and increased construction efficiencies through visual scheduling and comparison of planned versus actual construction works. Implementing a virtual design and construction process increased transparency, avoiding extra costs and injuries, and helped identify and resolve issues prior to beginning on-site works. 

Project Playbook: SYNCHRO 4D

Spanning a total length of 2.06 kilometers, the Rapid Reconstruction Project of Kunlun Road is an intelligent transportation system that includes roads, bridges, tunnels, utilities, and landscape works. The project features a long construction period with multiple disciplines, compounded by complex geographic and climatic conditions. JSTI Group is responsible for BIM application during design and construction. Facing technical, coordination, and management challenges, they needed integrated BIM technology to establish a collaborative modeling platform and an intelligent construction site.

They used Bentley’s open modeling applications for 3D BIM and reality modeling, integrating the models to develop a digital twin for smart construction management. The digital solution eliminated 40% of extra budgetary changes, reduced time spent on cost estimation by 80%, and cut costs by 10%, identifying and resolving conflicts. Integrating BIM visualization and construction management with IoT and smart devices, they shortened project delivery by 7%. 

Project Playbook: ContextCapture, MicroStation, OpenBridge Designer, OpenBuildings, OpenRoads ConceptStation, OpenRoads Designer, ProjectWise

This highway project connecting two banks of the Yujiang River features the world’s longest continuous-span rigid frame bridge with corrugated steel webs. Guangxi Transportation Science and Technology are responsible for overall design planning during construction, operations, and maintenance. They faced challenges coordinating and managing the multiple engineering disciplines and finding a digital solution to model the long-span roads and bridges. Their previous third-party technology lacked interoperability and model application beyond the initial design stage.

They selected OpenRoads to streamline design and construction management and establish a digital twin. OpenRoads supported the large-volume models and was compatible with other BIM software. The solution rapidly processed large amounts of component data, improved quality and efficiencies, and provided a digital twin for construction and lifecycle management. They reduced working construction time by one month, saving over USD 1 million in labor costs, and are expected to complete the project three months ahead of schedule. 

Project Playbook: MicroStation, OpenBridge Designer, OpenRoads Designer

To rebuild an old parking lot for a commercial building in Hong Kong’s central business district, this project team was tasked with helping the contractor present their construction methodology to the owner, requiring best practices for time savings and cost efficiency. They faced site constraints given the central location, presenting limited space for logistics and equipment transport, as well as challenges with multisourced models requiring integration. After testing various software products, they realized that they needed interoperable construction simulation technology that could easily synchronize the models with the project program.

They selected SYNCHRO 4D to integrate the different source models and elements into a single platform, generating a visual representation of the construction process. Using Bentley’s application helped stakeholders and the owner clearly understand the construction sequence. Working in a digitally connected 4D modeling environment streamlined communication for upcoming construction works. 

Project Playbook: OpenBuildings, SYNCHRO 4D

A new residential building being developed in Hong Kong will feature spacious units and a unique modern façade design. The project team was tasked with helping the main contractor present their construction sequence to the owner. They faced site constraints affecting the logistics and equipment arrangement, compounded by strict time and cost requirements, and realized that previous 2D methods with disparate design and quantity survey works would not suffice. 

They selected SYNCHRO 4D for construction simulation and management, integrating their BIM models with the project schedule. Working in a single visual platform, every stakeholder can view, edit, and extract information, streamlining construction sequencing and information exchange. The digital 4D solution provides accurate, real-time information for effective change management, enabling the team to revise the construction plan prior to execution on site, saving time and money. 

Project Playbook: SYNCHRO 4D

The Forder Valley Link Road is a new link between the A38 highway and the area north of Plymouth. The roadway serves as a key infrastructure project, unlocking growth and accommodating new residential, leisure, retail, and health facilities planned over the next 15 years. Balfour Beatty is the main contractor and faced challenges managing diversions and maintaining the flow of traffic throughout construction while avoiding public impact. They realized that it was imperative to simulate the construction sequence based on a 3D BIM model, and needed advanced construction modeling and simulation technology.

They selected ProjectWise to share information among all stakeholders and SYNCHRO 4D to establish a 4D model and digital workflows, determining an optimal construction scenario that would minimize impact on the public and improve traffic flows. Using Bentley software, they generated a high-quality animation close to real-world textures and digitally presented their solution, effectively optimizing stakeholder review. 

Project Playbook: MicroStation, ProjectWise, SYNCHRO 4D

The Guindy 400 kilovolt GIS substation is a pilot project by Larsen & Toubro to create a single source of project truth and to seamlessly align execution with procurement, and procurement with design. They needed to integrate numerous information silos, requiring digitalization, mobile data collection, and a connected data environment for the long-term use of data and analytics for more efficient planning. With its multidiscipline scope presenting coordination challenges, the team required integrated digital applications to kickstart their real-time project monitoring program.

Larsen & Toubro selected nPulse for mobile data collection and control, and SYNCHRO for 4D modeling, creating a digitally connected data environment for better overall project control. The team quantified and allocated delays, helping to understand the implications of misalignment between design, procurement, and construction, and implement measures that streamline coordination and execution. They eliminated delays through end-to-end project visibility, enabling timely completion of all procurement activities, and offering quantitative ROI benefits for future projects. 

Project Playbook: nPulse, SYNCHRO 4D

The Isle of Man Ferry Terminal is a key transport project between Liverpool docks and the Isle of Man. John Sisk & Son are responsible for remediating the existing site, recording and preserving archaeological works, and constructing the new terminal and underground utility works. The island location added logistical and access challenges that could not be overcome using traditional planning techniques. To understand the complexities of the construction sequence and plan safe logistical and access routes, they needed comprehensive construction management technology.

They selected SYNCHRO 4D to link designs, site information, and all plant and temporary works with the construction program, creating a digital 4D model to visualize the construction plan and communicate any comments or changes. They identified and mitigated over 30 potential issues to ensure safe and timely delivery. The model provided clear visibility to upcoming works, eliminating numerous hours of manually marking up drawings to communicate plans, and helped improve productivity. 

Project Playbook: SYNCHRO 4D

To increase efficient and renewable energy capacity, the 1,380-megawatt Konya Karapinar solar power plant will, upon completion, provide 21.18% of Turkey’s installed solar power. The plant spans 20 million square meters and features 3.5 million mounted solar cells. Kaylon Construction faced coordination and management issues given the large project scale. They realized that previous traditional scheduling and reporting tools were insufficient and needed integrated digital modeling and simulation applications.

Kaylon Construction selected ContextCapture and SYNCHRO 4D for reality modeling and visual construction monitoring. They synchronized the models and construction schedule to visualize the ongoing construction works and current project state, streamlining information sharing among field and office workers and providing a better understanding of the construction site conditions. With instant data available from the field through the 4D models, they accurately predicted construction delays and optimized scheduling, which will save 5% in project costs. After project completion, they will use the models for facility management. 

Project Playbook: ContextCapture, SYNCHRO 4D

The Lyric Theater is a world-class complex that will help create a vibrant cultural quarter in Hong Kong. The highly unique and iconic building presents complex engineering and construction challenges, compounded by needing to interface with multiple contractors and managing large volumes of data. Contractor Gammon Construction needed to establish a connected data environment to streamline workflows, control data sharing processes, and implement standardized BIM and 4D modeling.

They selected ProjectWise to share information and automate administrative and approval processes, reducing data searching time by 20%. Integrating SYNCHRO 4D, they linked the BIM design model to the project schedule, creating a virtual construction sequence to reduce construction risks. Using the 4D model helped identify and resolve issues, improve collaboration and coordination, and visually communicate and support discussions with the contractors and client. Through integrated digital project delivery, they reduced labor needs between 15% to 20% and risks working at heights by at least 70%. 

Project Playbook: gINT, PLAXIS, ProjectWise 365, SYNCHRO 4D

Mercedes-Benz Stadium is a 72,000-seat, multipurpose venue in Atlanta featuring a first-of-its-kind retractable roof comprised of eight 1,600-ton panels. As part of a joint venture, AECOM Hunt served as the construction manager. They faced technical and coordination challenges in building adjacent to existing infrastructure, compounded by the sheer size and unique structural features of the venue. To meet the project schedule and budget, they needed an integrated construction simulation and visualization solution.

AECOM Hunt selected SYNCHRO 4D to handle 28 3D structural models representing 6,000 megabytes of data, generating a 320-megabyte model that was updated weekly. The team used Bentley’s application to manage and communicate the 15,000 line-item schedule across multiple construction teams. Through 4D construction scheduling, simulation, and visualization, they achieved a safety milestone of 1 million working hours with only one lost-time injury while meeting the opening day schedule. The digital twin solution helped avoid construction changes, delivering the world’s first LEED platinum certified sports stadium. 

Project Playbook: SYNCHRO 4D

The MV Gariep offshore diamond mining vessel was shut down for critical engine upgrades to improve performance and ensure vessel integrity. Therefore, the project involved removing existing equipment and installing new systems and an extensive piping network. Faced with inaccurate and incomplete scanned data sets, incompatible modeling and scheduling tools, and global pandemic, the project team needed a comprehensive 4D technology solution that could be used not only for this pilot, but also for future business turnaround and shutdown activities.

They selected SYNCHRO to provide an interoperable modeling solution and enable remote multidiscipline planning and visualization, which improved collaboration and safety performance through enhanced scheduling. Using Bentley’s construction applications, they saved eight days of overruns on the project schedule and four days on the critical path for two separate contractors, resulting in reduced costs and resource hours. Through 4D digital planning, they optimized commissioning and improved the reliability and performance of carat production. 

Project Playbook: SYNCHRO 4D, SYNCHRO Field

The Sberbank Technopark is a new multifunctional architectural landmark at the Skolkovo Innovation Center that spans 266,134 square meters and will accommodate 14,000 people. Featuring a complex geometric glass façade and an overall atypical building shape, the large-scale project presented technical and coordination challenges among the multidiscipline international team. SBD piloted an integrated lifecycle BIM approach that required establishing a connected data environment and digital construction management processes.

Having previously experienced inefficiencies using third-party technology, they selected ContextCapture and SYNCHRO to visually monitor the construction site and generate a dynamic 4D model. Working in an integrated technology platform streamlined multidiscipline collaboration and real-time decision-making, reducing construction time by 203 days and saving USD 5 million. By using Bentley applications, they identified clashes, improving accuracy and quality, and reduced risks. The transition to lifecycle digitalization in this project transformed their traditional vision of construction management, driving a data-driven approach for all future projects. 

Project Playbook: ContextCapture, SYNCHRO 4D, SYNCHRO Control, SYNCHRO Field

This project sought to increase capacity at the M24 Junction 6 near Birmingham International Airport, which will reduce congestion and improve reliable roadway network operations. It includes building a 2.4-kilometer roadway, eight bridges, and two roundabouts. Skanska UK faced planning, coordination, and integration challenges, compounded by working around a live major junction. They tried several third-party 4D solutions, but none offered field reporting or interoperability to connect with their in-house planning software.

They selected ProjectWise to establish a connected data environment and linked the multidiscipline models with the project schedule using SYNCHRO applications. Skanska UK provided visual planning and on-site access to the models and construction schedule early in the design process to identify an average of 10 potential issues at each location, which would have resulted in costly construction delays. The digital solution provided an early understanding of the complex construction sequence, mitigating risk and facilitating more efficient workflows. 

Project Playbook: ProjectWise, SYNCHRO 4D, SYNCHRO Control, SYNCHRO Field

Julio Frois Engenharia was the designer responsible for creating a conceptual scheme featuring automated processes and generative engineering to determine sizing and pricing of a smart sewage pumping station as part of Brazil’s Water and Sanitation Smart Infrastructure Program. They faced technical and coordination challenges among the multidiscipline team and realized that they needed to implement interoperable BIM technology for success.

Julio Frois Engenharia selected OpenBuildings and OpenPlant for compatible, real-time modeling among the different disciplines, providing seamless integration between production and engineering, and eliminating interoperability issues. The solution resulted in an accurate, robust 3D BIM model that is also lightweight and easy to manipulate. The model helped them generate and evaluate numerous design alternatives and optimize decision-making, resulting in numerous project cost savings. Using Bentley’s open applications enabled precise modeling and allowed the team to get a holistic view of the project and potential impacts. 

Project Playbook: OpenBuildings, OpenPlant

When the New South Wales government announced a new state-of-the-art underground metro railway to address Sydney’s population growth, the project required relocating the existing speedway. The location of the proposed speedway, adjacent to the Western Sydney International Dragway, presented coordination and integration issues with existing infrastructure. To simultaneously deliver a digital asset at the time of construction completion, Sydney Metro required integrated 4D construction modeling technology for this 4D pilot project.

They selected SYNCHRO applications for digital construction scheduling and planning with the goal of using the models to develop an iTwin model. Bentley’s construction simulation software provided a clear, visual solution to the site team for moving construction equipment around the building. Through cloud-based digital workflows and images, Sydney Metro continually updated the model to track progress and issues, which provided the digital building blocks and a digital twin framework that resulted in a successful project delivery.

Project Playbook: SYNCHRO 4D, SYNCHRO Control, SYNCHRO Field